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Process Engineer

Company: Magna International Inc.
Location: Battle Creek
Posted on: January 15, 2020

Job Description:

Process Engineer
Role Summary
The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement.Key Responsibilities

  • Utilize statistical methods (including DOE) to optimize casting process parameters to improve Net Casting Rate
  • Calculate gate areas using PQ2 methods, runner area and cross-sections to optimize part quality, yield and Net Casting Rate
  • Collaborate with Tooling Engineer with the design of the runner and cooling system. Evaluate simulation results and casting trial results, implement counter-measures to optimize Net Casting Rate
  • Sample die cast tooling both in plant and at external plants and suppliers
  • Analyze scrap and determine reason or root cause of problem
  • Perform cycle time analysis, determine bottleneck operation and implement counter-measures to improve Net Casting Rate
  • Document critical die cast process parameters - make accessible at point of use
  • Control revision level of process parameters and equipment programs. Responsible to back-up equipment programs
  • Document all die cast process changes and maintain change history
  • SME: Furnaces, Die Cast Machine, Die spray system, Die Cast automation
    Key Qualifications/Requirements

    • 5-10 years related experience in the high pressure die castings in the automotive industry
    • Runner & Cooling Design experience
    • BS - Mechanical/Industrial Engineering
    • Knowledge of PLC, Robot programming, Root Cause Analysis, Statistical Problem Solving & DOE
    • Lean Manufacturing background & Six Sigma preferred
    • Good interpersonal skills and "hands-on" problem solving expertise
    • Excellent oral and written communication skills
    • Ability to work in a fast paced working environment
    • Flexibility to travel in Ontario and abroad
    • Fundamental computer skills using Microsoft Office suite, MS Project, AutoCAD and Minitab
    • Must be able to understand written instructions
      Additional Information

Keywords: Magna International Inc., Battle Creek , Process Engineer, Engineering , Battle Creek, Michigan

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