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CAD/Product Engineer

Company: Magna International
Location: Battle Creek
Posted on: November 12, 2021

Job Description:

Job Number: 34656--Group: Cosma International----Division: CCMi--Job Type: Permanent/Regular--Location: Battle Creek--Group DescriptionCosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Role Summary The CAD/Product Engineer is responsible for design of product, tooling, fixtures and manufacturing equipment/facilities at CCMi This position mandates you to wear Personal Protective or Safety Equipment such as Safety Shoes, Glasses Gloves, Hearing Protection, Hard Hats, & and that all jewelry will be removed while on production/manufacturing floor. --Daily, for short periods of time you could be working around extreme high temperatures (ranging from 1100 - 1350 -- F/ 270C). The requirements listed below are representative of the knowledge, skill, ability and essential duties required to successfully perform this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.-- Key Responsibilities

  • Apply Design for Manufacturability (DFM) principles to evaluate product designs and produce summary reports to support engineering and quoting activities
  • Utilize product data management system to maintain CAD data for products, tooling, fixtures, manufacturing equipment and facilities
  • Produce 2D product, tooling, fixture, equipment, and facility drawings to support manufacturing, quality, and engineering activities
  • Transfer CAD data to and from suppliers and customers, and maintain records of all transfers. Import CAD data from suppliers and customers, and repair errors in models as required. Translate CAD data to neutral file formats as required
  • Support continuous improvement activities through effective use of 3D and 2D CAD to propose product design changes, tooling improvements
  • Design die cast dies: Runner, Cooling, Vacuum systems, etc. to ensure best part quality and optimize yield
  • Design die seals for best vacuum performance and leak prevention--
  • Die Design, Runner & Cooling Design experience
  • Calculate and design cooling system to ensure best part quality and optimal cycle time.
  • Typical designs include: vacuum, seals, hydraulic actuated cores/slides, squeeze cores, jet-cooled cores, etc.
  • Design features that facilitate quick die change.
  • Assist with Die Standards to: 1. Improve production performance (Net Casting Rate), 2. Optimize casting yield and, 3. Minimize tooling costs / good casting.
  • Responsible for improving uptime and reducing maintenance costs of DC & Trim dies. Determine root-cause analysis and implement counter-measures.
  • Analyze die IR images and improve die cooling to improve thermal balance of DC die
  • Utilize 3D FEA, Flow and Solidification analysis to improve designs.
  • Complete understanding of casting tolerances, dimensional capability statistics and GD&T.
  • Maintain master tool drawings. Provide access to Toolroom staff for all tooling maintenance --- minimizing downtime and costs.
  • Calculate tooling clearances based on thermal expansion and minimum flow distances.
  • Design poke yokes in tool design to prevent misassemble.-- Key Qualifications/Requirements Must be able to understand written instructions
    • Knowledge
    • Root Cause Analysis
    • Proficient with 2D (AutoCAD) and 3D (SolidWorks and NX) software
    • Microsoft Office suite, MS Project and Minitab (preferred)
    • Skills
    • Skilled in using Microsoft Office suite, MS Project and Minitab (preferred)
    • Good interpersonal skills
    • Abilities--
    • Work in a fast paced working environment
    • Die Design, Runner & Cooling Design experience
    • Proficient in 2D and 3D CAD
    • Lean Manufacturing background & Six Sigma preferred--
    • Excellent oral and written communication skills
    • Flexibility to travel in Ontario and abroad Education & Experience-- Bachelor of Science - Mechanical/Industrial Engineering3-5 --years related experience in the high pressure die castings in the automotive industryLean Manufacturing background & Six Sigma preferred---- Additional Information Work Environment Work environment includes office and manufacturing plant floor -- Other Considerations This job description is a summary or outline of the duties to be performed by the employee occupying this position. --Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by their supervisorA review of this description has excluded the marginal functions of the position that are incidental to the performance of fundamental job duties. --All duties and requirements are essential job functions.Some requirements may exclude individuals who pose a direct threat or significant risk to the health and safety of themselves or other team membersRequirements are representative of minimum levels of knowledge, skills and/or abilities. --To perform this job successfully, the incumbent will possess the abilities or aptitudes to perform each duty proficientlyFlexibility to travel in Ontario and abroadThis document does not create an employment contract, implied or otherwise--

Keywords: Magna International, Battle Creek , CAD/Product Engineer, Design, Graphic Design & CAD , Battle Creek, Michigan

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